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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Inspection Scope, Planning, and Data Evaluation | 28% | - Code scope, jurisdiction, and regulatory requirements - Inspection interval determination and extension rules - TML/CML selection and measurement planning - Remaining life and corrosion rate calculations - Records review and baseline data collection - Inspection methods and technique selection |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures - Documentation and post-work verification - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates |
| Damage Mechanisms and Corrosion Assessment | 22% | - Cracking mechanisms (environmental, fatigue, creep) - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation - Internal, external, and localized corrosion - Damage assessment and prioritization |
| Design, Materials, and Fabrication Rules | 22% | - Flanges, bolting, gaskets, and special components - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - Positive material identification (PMI) and traceability |
API Pressure Vessel Inspector Sample Questions:
Question 1
Discuss how API-510 standards can be adapted to accommodate advancements in material science used in pressure vessel construction.
Question 2
What is the minimum temperature of the metal during a pressure test of a 2.125" thick vessel?
A. Minimum temperature shall be at least 30˚F above the minimum design metal temperature
B. Minimum temperature shall be 60°F
C. Minimum temperature shall be at least 20˚F above the minimum design metal temperature
D. Minimum temperature shall be ambient temperature but not less than 55°F
Question 3
How does API-510 guide the handling of historical pressure vessels that do not fully comply with current standards?
Question 4
Describe the considerations and procedures for pressure testing insulated pressure vessels under API-510.
Question 5
The API authorized pressure vessel inspector may give prior authorization for repairs that do not involve:
A. Pressure tests
B. Radiography
C. Pneumatic testing
D. Final visual inspections
Solutions:
| Question 1 Answer: Only visible for members | Question 2 Answer: A | Question 3 Answer: Only visible for members | Question 4 Answer: Only visible for members | Question 5 Answer: A |
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